Battery Electrode Coating Cost: Lankwitzer’s Cost - Effective Solutions
In the competitive battery manufacturing industry, battery electrode coating cost significantly impacts the overall production cost and market competitiveness of batteries. As the demand for high - performance batteries surges across various sectors, including electric vehicles and energy storage systems, manufacturers are constantly seeking ways to optimize battery electrode coating cost without sacrificing quality. Lankwitzer, a leading company in the coating field, has been at the forefront of developing cost - effective solutions for battery electrode coating.
At the 3rd eic Three - Electric and Energy Storage “Insulation, Flame Retardancy, Heat Insulation, and Sealing” Technology Conference in 2024, Lankwitzer shared its innovative approaches to reducing battery electrode coating cost. The company introduced its Evoprotect455UV series, which incorporates advanced technologies to address cost - related challenges in battery electrode coating.
One of the key features of Lankwitzer’s solutions for battery electrode coating cost reduction is the UV - curing technology. This technology enables the coating to solidify in less than 5 seconds, with a production cycle reaching 50 - 60 ppm. A large - scale battery manufacturer reported a nearly 30% increase in production efficiency after adopting Lankwitzer’s coating solutions. The enhanced production efficiency not only shortens the production cycle but also reduces time - related costs associated with battery electrode coating.
Coating recycling is another area where Lankwitzer excels in managing battery electrode coating cost. The company achieves a recovery rate of nearly 100% and a comprehensive utilization rate of 95% for its coatings. High - quality recycled coatings contribute to a finished - product yield rate of over 99%, effectively reducing the need for new coating materials and cutting down material costs.
In terms of product performance, the Evoprotect455UV (UE55 - 0500/7) in Lankwitzer’s battery electrode coating solutions offers excellent features. It has an insulation withstand voltage of more than 6 kVdc and a dielectric strength of over 150 kV/mm. Even after 1000 hours of 85/85 aging tests, it can meet customized requirements. Lankwitzer customized its UV Insulation Battery Coating (Evoprotect455UV) for BMW. This tailored coating effectively protects battery electrodes from long - term atmospheric and chemical influences. Compared to traditional PET blue films, it has superior adhesion, ensuring the long - term performance of battery electrodes while optimizing the coating cost.
Lankwitzer’s Shanghai Testing Center, equipped with a full - process automated spraying line, plays a crucial role in providing cost - effective battery electrode coating solutions. It provides customized spraying services, helping clients save the investment in building UV spraying trial - production lines. The center can also quickly optimize coating solutions based on client feedback, further reducing costs.
To date, Lankwitzer has provided cost - effective battery electrode coating solutions for over 450 million commercial battery units. These units are widely used in more than 2 million electric vehicles and plug - in hybrid vehicles, as well as numerous energy storage projects, covering global markets.